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You have a slightly cracked thermostat housing (archive)
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Posted by Steve D. on December 24, 2001 at 20:00:49:

In Reply to: 'Check Coolant' Message posted by steven m on December 22, 2001 at 23:57:50:

Its made of plastic and has a hairline crack.
After driving hard with lots of coolant, feel (carefully) around with your finger all around the housing. Look with a flashlight at night. It is NOT the sensor. Housing is very cheap and repair is a DIY. Good luck.


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