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In Reply to: Re: exhaust manifold studs missing - how screwed a posted by Neil Deshpande on September 23, 2001 at 00:34:00:
1. If head gasket leak, would there be other symptoms? Compression test 190 psi all cylinders, no oil/coolant mixing, no over heating, etc. Or, if it is the gasket anyway, could it be a head bolt-torque issue or is it just a matter of time til I have to pull head - I am losing about a quart in 2k miles/3-4 months?
2. Mechanic said on S38 engine that timing chain cover is integral so it doesn't leak like in other engines - is he wrong?
3. Might it be one of the bolts that holds the position sensor - Brett Andeson says on his website this is a common source of oil leaks on the front of big sixes, but don't know if this applies to S38. Tough to trace because oil is flung everywhere by pulleys. Sounds like you just have to put silicon sealer on bolt threads. Thoughts?
Thanks again.
Todd:
While unscrewing the nuts on my 92 M5 headers, I managed to remove three studs. I could find no evidence if Loctite (or Wurth Green) on any of them. In theory studs are supposed to be of an interference design (Class 5B?) so that they are held in place by finger-tight insertion, but in practise I think most people go with Loctite, including Carroll Smith and Smokey Yunick.
I cannot imagine how the studs would cause an oil leak. They have nothing to do with oil. Check:
1. Tensioner crush washers
2. Timing chain cover
3. Front of head gasket (less likely, IMHO)
Neil Deshpande
http://www.neilwerke.com
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Thanks for the advice - Should I use loctite or similar on the studs, or a sealant of some kind? I have had an oil leak from the front right of the engine, which I haven't been able to trace, might it have been from the missing studs in the front?
Todd:
If the threads in the head are fine, it is easy. New studs and new 9mm copper nuts (one-use). Get a 9mm swivel to put them on.
If the threads in the head are stripped helicoil. It is going to be tedious to get in there, but you could probably do it, but you'd have to remove the headers (not that big a deal, really, but lengthy depending of what else you have to get out of there). The helicoil will be stronger than the original.
I just did the removal and replacement with my E34 M5.
Neil Deshpande
http://www.neilwerke.com
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My car suddenly started breaking windows for miles around today - found that the all 4 studs on the rearmost cylinder are GONE, hence the exhaust manifold pipe is floating in space, and also noticed two were missing from the front cylinder as well. Holy sh*t. Please tell me I don't have to pull the engine or the head... It looks like they just fell out, not snapped off. Any info/advice much appreciated!